A natural gas processing plant was treating a stream with high H2S content using competing H2S scavenging technologies.
In the system, H2S is removed by sparging the gas through a scavenging chemical solution in the sparge contactor. Once the H2S monitor at the contactor outlet reaches a breakthrough point of 4ppm, the chemical solution is replaced.
The plant was looking to increase the run-time between change-outs, thereby reducing down time, maintenance, and chemical costs. Prior to Q2 Technologies’ involvement, four different H2S scavenger technologies were tested with varying results. The run-time between change-outs for these trials ranged from 7 to 25 days.
Gas production: 126 SCFM average
Inlet H2S: 1,300 ppm
Outlet H2S: <4 ppm
Pressure: 200 psig
Q2 Technologies ran three separate trials with Enviro-Scrub® LM, using a different mix ratio for each test.
In the first trial, a mixture of Enviro-Scrub® LM
and methanol achieved a 24-day run.
The second trial used Enviro-Scrub® LM with no dilution, and runtime increased to 28 days.
At this point an analysis of the replaced chemical revealed that much of it was un-reacted.
The treatment program for the third trial was optimized by diluting Enviro-Scrub® LM with water. The resulting chemical consumption rate was 100%, theoretical, and the run-time achieved with this optimized trial was 27 days.
Enviro-Scrub® LM delivered longer runs than any other H2S scavenging technology tested.
Based on an average of 20 days between chemical change-outs with competitive programs, Q2 Technologies achieved a 35% increase in run-time, and a 35% reduction in change-outs per year.
With the Enviro-Scrub® LM solution, savings include less lost production, as well as reduced maintenance and chemical disposal costs.